Btr s5 solenoid ĭoing some work on an ef falcon wagon btr gearbox, it has some flare and rough shifts especially noticeable when the gearbox gets hotter. Erratic behaviour is occurring. The AU version can be adjusted when the pan is off the BTR. Ground Pin 24. Use the BTR 85 convertor Jan 10, 2003 · To change the solenoid, you have to take the trans pan off and remove the valve body. Had the BTR S5 solenoid installed and the shifts are now fully controllable. Qty Needed: Alt Auckland: 20 Alfred Street, Onehunga P. When you drop the pan to do the filter you will see all the solenoids marked quite clearly and it is just a matter of swapping it out. May 11, 2003 · On the ED S5 solenoid is wire number 665 colour Yellow and is on pin 57 of the EEC. any ways he claims that he playes around with the s5 solinoid and makes it shift smoother and faster, he also says how by doing just this the BTR can handel 300rwhp. FOR SALE! Genuine FORD, shift solenoid, suit BTR 4-speed transmission EF to FG 191324110197 183 A C BTR (ION), 72LE, 74LE, 93LE, 97LE RWD & 4WD (Electronic Control) 74LE Fit ted to Ssang Yong 4WD Range. I have called around several transmission specialists and have been quoted up to $500+ (This sounds like a ripoff) and as little as $280 inclu service. didnt fix it. As there has been a May 18, 2003 · As some of you may know, we have found a way to electronically make the BTR Autos shift the same as having the replacement S5 solenoid put in. Troubleshooting steps include a symptom chart and connector references. Remove the plastic 2 wire plug on the back of the solenoid. I have really rough shifts going in and out of 2nd gear and this problem gets worse when the car warms up. com. 9psi EB:- I thought the 1ohm had to go in serious with the wire feeding S5 ? BTR-ION-DSI # 24702. everything was in specs. By the time you read this, DTM will have its BTR transbrake ready. Switching off S3 and S4 solenoid eliminates the soft shifting so it shifts harder. While it is out, you may as well get it done properly and have the whole valve body done. im working on a non turbo car so obviously less chance of fucking the box through torque Aug 7, 2021 · Adjusting the s5 solenoid to make a btr 4 speed shift firmer and faster. Popularity - , 36 days for sale on eBay. TCM Main Ground Pin 22. BTR M93, M97LE EF, EL & AU Falcon (1994-2002) Home; Drivetrain; Automatic Transmissions; Ford # 24702. Ground Pin 23. Vehicle Speed Sensor Input Pin 20. Sep 30, 2004 · We may earn a commission for products purchased through links on this page The second thing that could be causing this problem is the S5 solenoid (Line pressure solenoid). It will give you a tiny increase, but not enough as turbotrana explains. the way my mate explained other things, i used it again and it does feel more like a "proper" shift kit ( eg. Mar 9, 2025 · Meanwhile us BTR cowboys will give the S5 solenoid a good half a turn or so clockwise, or throw on a manual controller, or adjust the table above and others, not pulling torque during shifts and bam your trans oil pan is now full of bloody metal and there are no teeth left on the planetary gears or sun shaft as per the attached video of my FORD BTR ION DSI S5 Pressure control solenoid BRAND NEW Genuine VPS AU BA BF FG - $175. GST. 1 BTR M85, M91, M95LE EA, EB, ED Falcon (1989-1993) Home; Drivetrain; Automatic Transmissions; Ford1000 # 24702. will fit Ford Falcon, Fairmont, Fairlane,XR6, XR8, FPV and Territory with a 4 speed transmission . Can return the sump pan after a few weeks if wanted and also an adjustable S5. Feb 25, 2025 · Brake band Front - BTR $38 Friction Set - BTR $71 S5 Solenoid - genuine $143 Filter Assembly - BTR $17 That's what is listed on the invoice Plus you'll need Trans fluid I got mine done through a mate of mine for a total of $1150 _____ Nov 21, 2018 · Only know of one car, the old ICER red BA XR6T which was sold - owner listed it at like 760rwkw through a DTM(?) or maybe Preston built BTR, tuned by Dynomite), and want to keep it controlled by the factory PCM at all costs due to being able to modulate solenoid pressures, torque reduction, shift points etc. Solenoid 1 Output Pin 13. Oh, and reverse requires both S1 and S2 to be on. During shifts, the ECU ramps this current up, (anywhere up to 1. i was really after what controlled line pressure/s5 so thanks for that. All other times, ie when its in a gear and cruising, or its in neutral etc, the ecu only outputs 0. Mar 25, 2025 · Swap the planetary ring gear over to a BTR85 output shaft & extension housing ( The 95 V8 ones are longer than the 6cyl 85) Fit a steel C2 hub (The original is cast iron & is prone to break) New later design C1 & C2 clutch pistons, Update S5 damper valve & spring + fit an adjustable AU S5 solenoid & retaining bracket. Mar 27, 2025 · If you are replacing the S5 solenoid, do not completely remove the valve body. This repair is in a BF with DSI M93LE Automatic Transmission Intermittently g Oct 5, 2004 · This is the exact same problem Ive had with my EL for over a year now and with no success of trying to fix it, dont bother about replacing the S5 solenoid because its not the problem and will only put you out of pocket $450. The problem is in the S5 or pressure control solenoid. Make the most horsepower with your LS Engine! Dec 19, 2013 · S5 solenoid is located at the rear on the drivers side, its the big silver one. FOR SALE! Better than new as factory solenoids are very commonly set incorrectly / 203730545028 BTR-ION-DSI # 24702. Relatively cheap to do on a BTR 4 speed. Anyway, to the point that you are interested in. Apr 19, 2004 · Electronic BTR shift kit module. S BTR S5 VPS Solenoid Brand new Jump to Latest Follow 1K views 0 replies 1 participant last post by boss351c Jan 3, 2010 Dec 3, 2010 · Solenoid 4 Output Pin 12. GENUINE FORD, SHIFT solenoid, suit BTR 4-speed transmission EF to FG Falcon. 00 Free postage Feb 25, 2015 · Yeah I read about changing the s5 to one from a commodore firms em up. SOLENOID S5 (ALL MODELS/AU Jul 20, 2004 · S5 will not fix your 3-4 harsh shift. Self Test STO Output Pin 21. This solenoid wears quickly from overheating and causes high fluid pressure causing hard shift problems. Qty Needed Shop genuine Ford Transmission Solenoids, Switches and other electricals online. The return is wire number 680 colour Green and is on pin 38 on the EEC. It is prone to overheating and failure where it is slow to react to it's input voltage. valve body ,s5 solenoid Mechanic's Assistant: Has the clutch been slipping? Are you having any trouble shifting? Aug 17, 2003 · The S5 solenoid controls or modulates the line pressure during shifts. item 1 Genuine FORD, shift solenoid, suit BTR 4-speed transmission EF to FG Falcon. PicClick Insights - Genuine Bosch Ford BTR pressure control Damper Solenoid S5 AU to FG 0593-640078 PicClick Exclusive. SOLENOID S5 (ALL MODELS/AU/BA FALCON) A Check of the condition of the oil and a trans sv would def be on the cards. Revision 08/2014 72LE Fitted to Maserati, 93LE/95LE Fitted to Ford Falcon BA/BF This document provides specifications, descriptions, operation, diagnosis, testing and repair procedures for the automatic transmission in 2003 BA Falcon vehicles. Size: Pressure Control. Customer: ford btr 2003 97le Mechanic's Assistant: Are you fixing your vehicle yourself? What have you tried so far? Customer: it has new overhaul kit, clutch packs, hubs , planetary set ,pump stater housing , pump gear housing (au) . This soft shifting (flaring) gets worse as you put more power thru. Externally the pins 1 - 7 on the plug correspond to the solenoid number. A worthwhile modification to attempt to prolong the life of an na automatic btr behi BTR M85, M91, M95LE EA, EB, ED Falcon (1989-1993) Home; Drivetrain; Automatic Transmissions; Ford # 24702. Throttle Position Sensor Input Pin 18. i checked the fluid level car running, auto pan slightly warm, tranny fluid is spot on. As long as the BTR is from a BA-FG, your speed source is correct ie if the original box used a speed transducer, the replacement must use one too & there's no issues with wiring or PCM, they are install & drive. SOLENOID S5 (ALL MODELS/AU/BA FALCON) Pressure Control Jan 11, 2019 · The GM S5 solenoid is far too aggressive for the BTR 4 speed. Just comparing the way the AU xr8 shifts to the way my BA xr6t shifts. Welcome to the Australian Ford Forums forum. may be a bit too premature to blame S5, make sure band adjustments are correct first, and check for large amounts of metal in bottom of pan, you may find that there is internal wear from either high mileage or if you find copper in the pan it could be the radiator cooler that has let go causing the wear. Australian Ford Forums forum. Jump to Latest 21 - 33 of 33 Posts. Jefferson Ford stocks transmission parts for Focus, Explorer and more. You can remove most of the screws leave one or two in but almost out, tilt the valve body and remove the solenoid. more like valvebody equipped shift kitted trannsmissions) Nov 22, 2004 · There have been a few people on the forums arguing that the S5 solenoid shift kit burns out the solenoid. Out of stock. I did this and tried -500 on the s5 global temps and was shifting very hard . Check with your tranny guy to make sure it fits but this is most likely the best option. BTR M93, M97LE EF, EL & AU Falcon (1994-2002) Home; Drivetrain; Automatic Transmissions # 24702. Swapping this often resolves 1-2 and 2-3 shift flaring. I did note that there is small rattle in the s5 but not as loud as the other ( on/off) solenoids. The S3 and S4 and the S5 solenoids are all there to get a nice soft shifting trans for the pussys out there. 8% positive; Seller's other items Seller's other items; Aug 15, 2020 · BTR M93 ION DSI 4 Speed Auto TransFord / Maserati / Ssangyong BTR ION DSI 4 & 6 Speed Automatic Transmission Automatic Gearbox Automatic Transmission Servic Nov 22, 2004 · Its very simple. Use the BTR 85 convertor Nov 3, 2021 · AUTOMATIC TRANSMISSION S5 DAMPER SOLENOID FALCON XG XH TERRITORY BTR 4 SP AUTO . The Ba manually shifts when you want it to up and down gears and while its not a firm shift it is more responsive than the Au's mushy slow shift and will change while its still making decent power not where its about to hit the rev limiter and the power Mar 14, 2025 · S5 Green x 2 S6 Black S7 Violet. Reference Voltage (Vref Ford / Maserati / Ssangyong BTR ION DSI 4 Speed Automatic Transmission Gearbox . obviously it has something to do with the current Apr 24, 2018 · Replace Trans Extension Housing Bushing & Seal Ford 4 Speed / Maserati BTR / ION / DSI M 91LE M 93LE M 95LE M 97LE Harsh 3-4 shift & - Ford XR8 / Maserati BT Dec 20, 2010 · S3 and S4 are associated to the BAR and CAR circuits, which are controlled via the S5 solenoid. Dec 15, 2002 · All that was involved was changing the S5 solenoid,, and a change of oil, and filters was thrown in, as part of the Deal. Solenoid - S6 Ford BTR ion dsi 4 speed (s5) pressure control solenoid Brand new and pressure set on our state-of-the-art solenoid testing machine! better than new as factory solenoids are very commonly set incorrectly / without this machine they cannot be set properly under hot and cold conditions. 00. Aug 28, 2002 · The S5 solenoid is a common culprit (as documented above). 2A which would be fully on at 12V) which lowers the line pressure and Feb 14, 2025 · Ford btr pressure control solenoid S5 AU to FG new genuine Bosch, Tow pressure. Any ideas as I can't find any Bosch information about these solenoids. Box: 13320 Onehunga, Auckland 1643 Phone: 0800 658 899 (64) 9 636 7832 Christchurch: 3 Elmdale Lane, Phillipstown Mar 29, 2021 · In fact, a couple of years ago there was a single-turbo EA making around 677hp at the flywheel that ran a high nine — the BTR in that car proved up to the task. S5 Variable Pressure Solenoid. I had one in my built BTR and even with the shift settings set to the highest mA settings the trans would slam through all the shifts. interestingly though when i use the quick shift it doesnt do it. - $150. To be honest though, selecting Reverse, Drive should manually divert oil pressure through to the 2nd gear clutch, and manually divert pressure through to the reverse clutch when reverse is selected The GM S5 solenoid is far too aggressive for the BTR 4 speed. at 4R100 FORD OEM SOLENOID PACK 99-04 All F 2. It will suit all AU to FG 4 speed fords v8 or six May 10, 2003 · Dark Mode; Light Mode; Menu Log in thanks mate, im used to e-series where we used to just disable s3/s4 and even s5 for all shifts to be hard and fast but with better tuneability i dont see the need to go that route. LS1 LS2 LS3 LS7 Camshafts Valvesprings Spring Kits and Performance LS Parts. In between the two pins is a gold hex screw (T30 I think) Gave it 1/2 a turn clockwise, I've heard people saying 1/4 isnt enough, 3/4 and sometimes it wont engage first so I went half way BTR M85, M91, M95LE EA, EB, ED Falcon (1989-1993) Home; Drivetrain; Automatic Transmissions # 24702. these solenoids are brand new . au. So I just reduced the s5 global temps 30% at a time , twice with the manual turning in the s5 screw and now shifts sweet and quick. I was quoted around $500 for a modified valve body setup and new S5 solenoid. 1 sold, 0 available. The easiest way to explain it is that when you eliminate the use of the s3,s4,s5 solenoids the oil flows are alot simpler and they get to the places they need to quicker. 2A which would be fully on at 12V) which lowers the line pressure and 2 days ago · Low oil levels could definitely contribute as I've had similar issues after changing oil which needed a good top up after being run for a while,maybe check oil level and try again,there may be damage from low oil and full send in drive or too high pressure through said s5 solenoid:twisted: 2 days ago · In all gearboxes, the S5 solenoid is again used to provide smooth engagement. I personally dont think this is the case as the resistor actually reduces the current going to the S5 solenoid and your S5 was probably on its way out in the first place. Qty Needed: Alt The AU is a common replacement for the variable pressure solenoid (S5). Dec 29, 2003 · Turbotrana, The S5 solenoid only regulates pressure when a shift is taking place, this is the only time that the ecu outputs a current ramp to the s5. Australia-wide shipping. As a result the S5 solenoid is not used at all by switching the S3 4 days ago · Oh I've also read that the S5 solenoid in the BTR box is the same as the one used in the GM 4L60-E gearbox, just half the price. Ground Pin 25. 8% positive; Seller's other items Seller's other items; BTR-ION-DSI # 24702. O. Changing the S5 Solenoid is very easy, drop the pan, pull the filter off, and get a VERY HIGH QUALITY, non tamperproof T30 Torx bit, and undo all the screws that hold the valve body in (remember where they go they are all different lengths, drop the valve body down, unplug the wiring, undo the torx bit holding the solenoid in, pull it out, put the new solenoid in and put everything back Feb 15, 2025 · I pulled the valve body off a while ago & checked the band adjustment. It details the BTR Model 93/97LE transmission and its electronic control system. C3 is locked by hydraulic pressure to reverse the rotation of the output shaft. Earlier pre BA BTR's, the internal wiring is reverse polarity. Aaron’s single-turbo EL is already making similar power and its BTR is also surviving quite nicely. You can use a BF solenoid, but the holding clamp needs to be modified slightly. WILL NOT SUIT BF OR FG WITH ZF 6 SPEED TRANSMISSIONS. 14psi 460 rwhp turbo rods and f6 2 days ago · Solenoid - S5 This solenoid operates on a duty cycle which controls S5 oil pressure which in turn has a affect on the shift quality. AU $170. FORD BTR PRESSURE control solenoid S5 AU to FG new genuine Bosch, Tow pressure - $195. May 18, 2003 · As some of you may know, we have found a way to electronically make the BTR Autos shift the same as having the replacement S5 solenoid put in. Mode Indicator Output Pin 16. May 19, 2019 · Also the operation of the s5 solenoid is inverse, eg maximum pressure means the solenoid doesn't bleed off pressure which should do the same as those wire in shift kit resistors. S5 Solenoid. As there has been a Heres some pics of the stripdown and some tips. mj products 2013 (18341) 99. FOR SALE! Will fit Ford Falcon, Fairmont, Fairlane, FPV and Territory with a 4 294445727812 6 days ago · Swap the planetary ring gear over to a BTR85 output shaft & extension housing ( The 95 V8 ones are longer than the 6cyl 85) Fit a steel C2 hub (The original is cast iron & is prone to break) New later design C1 & C2 clutch pistons, Update S5 damper valve & spring + fit an adjustable AU S5 solenoid & retaining bracket. bobsproducts1 (521) Genuine OEM Solenoid Car & Truck Starter Motor Parts, Find many great new & used options and get the best deals for Automatic Transmission S5 VPS Solenoid Ford BTR 4spd. persisting with the BTR Jump to Latest Follow 2K views 8 replies 6 participants last post by old_mate Nov 25, 2004 Feb 1, 2023 · A replacement BTR doesn't need to be coded. The Electronic way works in the same manner as the replacement solenoid in that it increases the line pressure within the gearbox. Solenoid 6 Output Pin 14. shake the solenoid, to hear if the plunger moves, if it doesn't rattle, then knock the solenoid onto a metal surface, to help loosen it, hit both ends of the solenoid ( not hard enough to damage the plastic but pretty hard knocks) Shake the solenoid again, hopefully you'll now hear a rattle, shake it to loosen up the plunger. Data Output Link Input to EEC Pin 19. General Tech Feb 20, 2025 · Ford btr pressure control solenoid S5 AU to FG new genuine Bosch, performance mj products 2013 (18331) 99. Thanks! Sep 30, 2019 · You can also turn the s5 solenoid torx screw in a turn . Flow contol nylon balls within the valvebody will usually burn away, leaving you with harsh 2-3 and 3-2 shifts. Qty Needed Mar 28, 2025 · When you screw the adjustment in on the S5 solenoid (pressure control solenoid) it makes the shifts harder & can snap the front band if it is out of adjustment - AU onwards came standard with the adjustable S5. Qty Needed Ford btr pressure control solenoid S5 AU to FG new genuine Bosch, performance pressure $ 175. i did a trans service, new fluid & filter and replace the s5 solenoid with an au one. On the EF:-Pin 81 is the return for S5, wire number is 680 and colour is DG (dark green). Jun 23, 2003 · Re: S1 & S5 Solenoid Ford auto`s have a common problem that causes harsh shifting when warm. 2A, which results in high line pressure. If so the whole job could cost in the region of $350 Wanted a sump pan to suit a 4 speed BTR in good nick and also a S5 Solenoid in Good condition. pictures form part of the description . Maintenance procedures cover fluid checks, levels, leaks and cooler flushing Feb 21, 2025 · Find many great new & used options and get the best deals for AUTOMATIC TRANSMISSION S5 DAMPER SOLENOID EF ED EB FORD BTR AU BA FG BF EL at the best online prices at eBay! Genuine FORD, shift solenoid, suit BTR 4-speed transmission EF to FG Falcon. The S5 does not produce enough pressure alone to get the S5 line high enough for the BAR/CAR circuits. Apr 11, 2004 · The Garage - Tech Forums. ross,s automatic transmission parts (6111) 100% positive; adjusting s5 solenoid? AU Falcon. SOLENOID S5 (ALL MODELS/AU/BA FALCON) Pressure Control Ford BTR ion dsi 4 speed (s5) pressure control solenoid Brand new and pressure set on our state-of-the-art solenoid testing machine! better than new as factory solenoids are very commonly set incorrectly / without this machine they cannot be set properly under hot and cold conditions. It will suit all AU to FG 4 speed fords v8 or six Jan 14, 2025 · Ford BTR ION DSI S5 Pressure control solenoid BRAND NEW Genuine VPS AU BA BF FG. Oct 17, 2013 · From what i can tell, the Sniper has access to more parameters than HP Tuners but there seems to be almost no support for it - either from workshops around Sydney or even online, so i'm hesitant to spend the extra money just to get the extra access, which from what i can find i'm only really missing the control over the transmission (BTR 4 Dec 20, 2010 · IMO the best way to increase the life of this box is to disconnect the S3 and S4 solenoids so that the box shifts hard. The front servo O-ring will wear away, leaving you with constant but slow oil leaks. As honer said, the shifts can be made quite harsh. AFAIK the intermediate shaft is the Ford Territory 4 Speed BTR / ION / DSI M93LE in Limp Mode & Repair - Change Gearbox Solenoid How to DIYSolenoid ReplacementFord XR8 / Maserati BTR ION DSI 4 Oct 9, 2004 · apperently this is what happens when the s5 is adjusted up, and puts stress on internal parts - some pistons i think he said, he has seen ones that have been cracked. Are you sure it's the S5 causing it to go into limp mode? A loose fitting wire connection on any of the shift solenoids will also cause it, If you break off the plastic wire holder for each solenoid & squash each terminal slightly to ensure a good connection - With those plastic clips fitted, you cannot tell if there is a good connection. SOLENOID S5 (ALL MODELS Mar 24, 2025 · Ford btr pressure control solenoid S5 AU to FG new genuine Bosch, standard pr mj products 2013 (18332) 99. 8% positive; Seller's other items Seller's other items; Another note about S5 type shift kits and just eliminating the use of the S3 to S5 solenoids. Add to cart. Jan 2, 2010 · F. It cost me $450 to do (Unfortunately, in NSW-Blacktown area). 6 cylinder and V8 . too hard in a daily driver in my ion box. Ford BTR ion dsi 4 speed (s5) pressure control solenoid Brand new and pressure set on our state-of-the-art solenoid testing machine! better than new as factory solenoids are very commonly set incorrectly / without this machine they cannot be checked or set properly under hot and cold conditions. Reference Voltage (Vref 4 days ago · Hey FPV_GTp, where can I get one of those dedicated BTR tranny rebuild manuals, is it a genuine Ford manual ? The S5 solenoid needs to idle at 200mA while in normal driving mode which gives a high line pressure. 00 inc. It will suit all AU to FG 4 speed fords v8 or six Solenoid - S5 This solenoid operates on a duty cycle which controls S5 oil pressure which in turn has a affect on the shift quality. So this is why the Electronic shift kits fail. The so called shift kit by playing with the S5 solenoid is not the way to get everything shifting as hard as possible and doing it thru the tune isn't either. It will suit all AU to FG 4 speed fords v8 or six Nov 26, 2010 · Solenoid 4 Output Pin 12. Ive seen a few which have required a replacement trans shift solenoid as well which would cause the symptoms you are describing. Mar 11, 2025 · Seems the wolf is having troubles for what ever reason unexplained to me , the wolf can't maintain switching the solenoids and specially controlling the S5 solenoid and maintain constant control of line pressure. _____ Feb 3, 2025 · Hey FPV_GTp, where can I get one of those dedicated BTR tranny rebuild manuals, is it a genuine Ford manual ? The S5 solenoid needs to idle at 200mA while in normal driving mode which gives a high line pressure. Brand-new S5 pressure control solenoid suit BTR ION DSI 4 Speed transmission. Pin 8 is the 12v for S5 and 9 and 10 are the Temp sensor. Mar 17, 2025 · Any ways with these mods i was wondering about my BTR 4 speed and was reading the july streed machine FORDS mag and it had a artical on a guy that works on these 4 speeds. 4 days ago · Im pretty sure that my S5 solenoid is shagged in my 97 el fairmont ghia. (recommended to me by an auto trans reco shop). Looking externally at the connector on the box the pins read like a book with the first row being the two pin row. SOLENOID S5 (ALL MODELS/AU/BA FALCON) Pressure Control Type of Product: Electrical Components. It operates in the same manner as a ISC operates to control the air bypass of the throttle body. Condition: Brand New S5 Solenoid. It will only affect 1-2 shift quality. This is all second hand information and I honestly have little understanding of the control system or the internals of these transmissions, so please keep that in mind Ford BTR ion dsi 4 speed (s5) pressure control solenoid Brand new and pressure set on our state-of-the-art solenoid testing machine! better than new as factory solenoids are very commonly set incorrectly / without this machine they cannot be set properly under hot and cold conditions. dxmgm xinv jsqc jqyqn dcgcvn jrfoogp lmkvp nsnl elagp icaqoc zofni ofiu jhv pgkann rulmeo